Technical library

Answering the right questions:
process owner and refractory designer

A Blasch paper that asks the plant and its refractory designer to define the duty before choosing the lining.

Before the material, the duty.
Questions that come ahead of any refractory choice.

In short

"Answering the Right Questions" is a Blasch paper that challenges the process owner and the refractory designer to work through the operating duty together before a lining or part is chosen. The questions below are the ones the technical papers in this library keep returning to: temperature, cycling, weight, expansion and outage time.

About this paper

Format Paper by Blasch Precision Ceramics
Audience Process owners and refractory designers

Questions worth answering early

The papers in this library come back to the same handful of questions:

  • What exactly fails today, where, and after how long in service
  • Which temperatures the part sees in normal running, at startup and in upsets
  • How often the unit cycles, and how fast it heats and cools
  • How much the part weighs and what carries that weight
  • How the part grows with heat, and what is allowed to move
  • What the next planned outage allows for installation time

The question nobody asked

In the tunnel studies of this library, the failures trace back to loads that were there from the first day: thermal gradients, weight and growth.

Where these questions lead

For reformer tunnels, the answers point to light, mortar-free parts that move on their own, as described in why flue gas tunnels fail. For any other part, a Blasch engineer works through them with you, from dimensions and operating data, as described under engineering at Blasch.

Frequently asked

Questions about this paper

Who is the paper written for?

For the plant engineer who owns the process and the engineer who designs the refractory, as a shared starting point.

Do we need drawings to start?

No. Dimensions and operating conditions are enough for a first design.

Two workers setting precast tunnel blocks inside a reformer furnace

Have the answers,
need the part?

Send what you know about the duty. A Blasch engineer will fill in the rest with you.

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